Process analysis and optimization of conventional saucepan manufacturing industry via time study
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South Eastern University of Sri Lanka
Abstract
This study was carried out at the Jayantha saucepan industry to improve and
enhance the productivity by reducing the idle time and enhance the bottleneck by different
methods such as changing the layouts, changing the number of work stations and changing
the process flow. During the study, it investigated and searched for possible solutions and
alternatives aimed at achieving the objective by Pareto analysis for time study, allocating the
work stations in an effective way, changing the layout for a better productivity, and
analysing skill matrix to allocate the works for the current labourers, and train the labourers
and need of hiring more labourers for the particular work stations in an efficient way to
enhance the bottleneck manually. Further improvements such as adapting into new
techniques and using better alternatives for some processes were also discussed to enhance
the productivity of the local saucepan manufacturing industry. Overall, suggested
alternatives yielded an expected improvement of 20% in the production capacity.
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Citation
6th International Symposium 2016 on “Multidisciplinary Research for Sustainable Development in the Information Era”, pp 173-180.